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PPE Intercooler piping upgrade

Bpr3ece

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After finding out the factory boost tube couplers threshold (roughly 34psi of boost) I made the decision to upgrade to PPE’s intercooler hot and cold side piping. I will say that most companies are all similar (WC Fab) that are producing one piece hot side kits. I personally wanted the one piece hot side pipe for piece of mind of less failure points. Install was easy enough and directions from PPE were actually helpful.

I pulled both fender liners to gain access. Disconnected both negative battery terminals. Removed my intake / filter assembly. Cold side first, pulled both sides of the metal clip to release the coupler from the intercooler, same for the other side at the “throttle body/blade”, disconnected the temperature sensor, and removed the factory cold side pipe. Transferred the sensor to the new 3.5” PPE cold side pipe and installed it using PPE’s new hardware.

For the hot side, I disconnected the 3 plugs on the ECM (make sure your battery’s are disconnected before doing so) as the plugs and wiring will be in the way. Loosened the factory T bolt clamps and removed the factory hot side piping out through the top. I fed the 3” PPE hot side pipe through the fender well right next to the ECU. This does take a few minutes to finagle it up, but is not difficult. Installed the new PPE couplers and hardware and reconnected the ECM plugs and battery cables. Re-installed the intake and filter, and started the truck.

I did a few brake boosts to ensure all my clamps were tight and the truck was building boost, then installed the fender liners. All in all this upgrade took me about an hour, and made a massive difference in how my truck builds boost and how responsive it is.

I’ve got quite a few more mods coming in from PPE, so stay on the lookout for posts. I will try and take more pictures and possibly videos of future installs.

First two pictures are of the failed factory coupler boot.
 

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is there a reason why you went with PPE over Wherli or Banks?
The reason I didn't go with Banks is because their hot side piping is a two piece design made for easier installation. But this adds another potential point of failure into the mix as the coupler/boots are the failure prone areas. I was going to go with WC Fab but their products take forever to get, and my truck is a work horse, not a show truck. So I'm not super focused on powder coating or colors. Im more interested in function over fashion. Also PPE's products have always held up to the abuse I put them through, and if they do fail, PPE's warranty is there for piece of mind.
 

The reason I didn't go with Banks is because their hot side piping is a two piece design made for easier installation. But this adds another potential point of failure into the mix as the coupler/boots are the failure prone areas. I was going to go with WC Fab but their products take forever to get, and my truck is a work horse, not a show truck. So I'm not super focused on powder coating or colors. Im more interested in function over fashion. Also PPE's products have always held up to the abuse I put them through, and if they do fail, PPE's warranty is there for piece of mind.
thank you
 

PPE also has a legitimate R&D program and utilizes thorough testing procedures in the development of their products. I have the PPE air to water intercooler, PPE heat exchanger, and the Zilla carbon fiber intake tube coming in on Saturday. Haven't figured out when I'll have time to do the installs though. But check out their facilities and published data sheets on their products; backed by empirical data and not fabricated figures I often come across.
 

How are they holding up thus far? Is that black powder coat easily scratched or holding up good? I'm probably going to go with PPE soon too.
 

How are they holding up thus far? Is that black powder coat easily scratched or holding up good? I'm probably going to go with PPE soon too.
Powder coating holds up nicely. It will scratch like any other coating though. Performance wise, they are amazing. Haven’t blown a boot or clamp yet. And I drive my truck VERY aggressively.
 

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